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Services

PORTABLE CMM INSPECTION SERVICE

  • We provide Portable CMM Inspection Services with high accuracy using Romer Arm, Faro and Kreon machines.
  • We can do inspections at your site (on-site services)
  • In a single measurement, our machine can measure a size of 2500mm x 2700mm x 3500mm.
  • We can measure any size of components, so size does not matter.
  • We can also measure parts for a 3D CAD model comparison and 2D drawing comparison

Application

WELDING FIXTURES INSPECTION

PROFILE FIXTURES INSPECTION

POSITION, RECEIVER PROFILE AND SPECIAL GAUGES INSPECTION

DEVELOPMENTS PARTS INSPECTION

MASS PRODUCTION PARTS INSPECTION

DIE AND MOULD INSPECTION

TUBE FIXTURE INSPECTION

SURFACE INSPECTION

FITUP GAUGE INSPECTION

SHEET METAL PARTS INSPECTION

BIW FIXTURE INPSPECTION

BIW BODY INSPECTION

HEAVY VEHICLE BODY AND CHASIS PARTS INSPECTION

3D LASER SCANNING INSPECTION SERVICE

  • We provide 3D Laser scanning inspections with high accuracy (10 – 20 microns) and high resolution (8 mega pixels)
  • Non-Contact Laser and Blue Light scanning method
  • Reverse engineering capabilities
  • We provide 3D comparison reports, 3D modelling and Point Cloud inspection
  • We do 2D and 3D analyses of the .stl file (Scan Cloud data) with and without 3D data

Application

Patterns Inspection

Tool ,Dies and mould Inspection

Castings parts profile Inspection

Injection moulded parts Inspection

Reverse Engineering

All Industrial Parts and Commercial Products Developments

Medical Parts Developments

Aero Space Components

Railways Part

BLUE LIGHT SCANNING INSPECTION SERVICE

  • We do advanced Blue Light Scanning inspections by using Carl Zeiss COMET 3 Structural Scanner.
  • 8 Megapixel and 800mm field of view.
  • Very high Accuracy and Resolution of Structural Scanning Inspection.
  • Blue Rays that give smooth surface data for Scanning Cloud Data
  • Any Large sized components can also be inspected
  • We can do On-site inspections
  • We can scan and inspect any type of component
  • We provide 3D Comparison Reports
  • We do Core box and cavity analysis with the scan data
  • Aerospace – we can do complete aircraft and assembly scanning.

Application

All Industrial Components scanning Inspection

Commercial Products scanning for development

Aluminium, Cast Iron Casting Inspection

Reverse Engineering

Small Gears Scanning with Accuracy

Aerospace Components

Automotive Industry parts

Sheet Metals Parts Scanning

Shoe Mould

CMM INSPECTION SERVICE

  • We use ZEISS 3D CNC Co-Ordinate Measuring Machine AND Brown & Sharp 3D CNC Co-ordinate measuring Machine
  • Machine models: Contura G2 , Spectrum II , Inspector and Global
  • Accuracy of Machine is 1.8µm & 2.1µm.
  • Fully Automatic Probe Head
  • Auto-indexing Probe head for any Angle Measurement
  • Fixed Probe Head for High Accuracy and Repeatability
  • Measuring Range: X = 700mm Y = 1000mm Z = 600mm
  • Size, form and position tolerances are entered directly from the CAD model.
  • We perform inspections by “CNC Mode” for repeated components, so measurement time will be reduced.
  • We inspect all types of industrial components (GD&T, coordinates, angles, distance, profiles, surface and trim).
  • We do CAD model comparisons with the components
  • Our CALYPSO and PC-DMIS software provides easy-to-understand reports
  • We do gear measurements by using CMM – spur gears, helical gears, bevel gears

Types of Components for Measurement

Layout Inspection

Industrial Gauges

Milling Components Inspection

Turning Components Inspection

Injection Mould ( Plastic ) Parts Inspection

Sheet Metals parts Inspection

Jig and Fixtures Inspection

Castings ( Cast Iron, Aluminium .,etc ) Components Inspection

Moulding Inspection

Patterns Inspection

PDC & GDC Components Inspection

Rubber Parts Inspection

CNC MACHINE LASER CALIBRATION

  • We do all types of CNC Machines Linear Axis Calibration by using Renishaw XL-80 Laser Interferometer.
  • Very high precision Laser source
  • XL-80 is able to directly measure geometric errors in a machine independently, unlike Laser Tracker System.

    Uses of CNC Machines Calibration

  • Comply with Quality of Products has to been Produced
  • Increase machine’s life by identifying its source of Errors
  • Increase machines uptime
  • Error Compensation
  • Improve Machine Performance
  • Prove the performance of your Machines
  • Can Provide the Professional Maintenance s>ervice
  • Improve business performance

Types of machines to calibrate

CNC VERTICAL & HORIZONTAL TURNING MACHINES ( LATHES)

CNC VERTICAL & HORIZONTAL MILLING MACHINES (VMC , HMC,)

CO – ORDINATE MEASURING MACHINES (CMM )

UNIVERSAL LENGTH MEASURING MACHINE ( ULM )

CNC VERTICAL & HORIZONTAL BORING MACHINES

CNC EDM (WIRE CUT ) & CNC ROUTER MACHINES

CNC PLASMA CUTTING , LASER CUTTING , WATERJET MACHINES

CONVENTIONAL MACHINES DRO , ROBOTICS , ETC

CNC MACHINES BALL BAR TESTING

  • We do the Ball Bar Calibration for CNC Machines with high accuracy of Renishaw Master.
  • We can find 17 types of error like circularity, back lash, reverse spike, by using Ball bar testing
  • We can find errors from 50 to 600 mm of range in the work area
  • Ball Bar calibration data will be very useful for deciding whether compensation is needed for the machine or not.
  • Ball bar calibration provides simple , rapid check of a machine’s tool positioning performance as per ISO, ANSI/ASME

Uses of CNC Machines Calibration

Comply with Quality of Products has to been Produced

Increase Machines Life by identifying its source of Errors

Increase machines uptime

Error Compensation

Improve Machine Performance

Prove the Performance of your Machines

Can Provide the Professional Maintenance service

Can minimise the down time of machines

Improve your Business performance with calibration

REVERSE ENGINEERING

  • We have completed over 1000 reverse engineering projects
  • We use advanced, high accuracy of machines for getting raw data: structural scanner with Blue Light, portable arm scanner, handy scanner, CMM, VMS
  • We can create 3D data and 2D detailing for all types of Components

SURFACE FINISH INSPECTION

  • We do surface roughness inspections
  • We have portable equipment for easy measurement at your site
  • Roughness parameters comply with ISO, DIN, ANSI, JIS
  • 42 analysis parameters provided, including basic Ra, Rq, Rz, Ry etc.

VIDEO MEASURING PROFILE PROJECTOR INSPECTION

  • We do non-contact video measurement / Profile Projector Inspection of all type of components
  • We can measure 300x200 with Z axis
  • We can take measurements of intricate parts such as stamping parts, circuit boards, patterns, films, gaskets, foils, radius gauges, profile gauges, pitch gauges etc.
  • We can also take measurements of precision parts such as nozzles, watches and clock components, small gears, keys, tools and dies, pistons, valves etc
  • We can take measurements of very small sized parts

LASER TRACKER INSPECTION SERVICE

  • We provide Laser Tracker Inspection services worldwide by using the Advanced FARO Vantage with a high accuracy of measurement
  • We can provide inspections at your site
  • We can measure from 100mm to 160 meters in a single setting
  • We can take measurements by using the Leaf Tracking System, there is no size limit
  • Size does not matter.
  • We provide 3D CAD model comparison and 2D drawing comparison
  • For large sized parts with hidden measurements, we can use a “TRACK ARM” concept (combining the Laser Tracker and Portable CMM)

MEASUREMENT FIELD

WIND ENERGY – Main frame, Hub, Blade Measurement etc

AEROSPACE - Body, Turbine , Blades etc

RAILWAYS – Coach , Bogie etc

AUTOMOTIVE INDUSTRY – BIW, Chassis , Robotics etc

SHIP BUILDING – Body, Turbine , Frame Levelling , shafts etc

CONSTRUCTION EQUIPMEMTS – Earth movers , Factory setup level, Conveyers etc

SEA LEVELLING – Machine Bed Levelling , Assembly Station Levelling , Fixtures Levelling etc

COMMERCIAL VEICLES – Chassis , Body etc

Improve your Business performance with calibration

CONTRACER INSPECTION SERVICE

  • We provide Contour Measurement by using Zeiss and Mitutoyo Machines with best accuracy.
  • Our Continuous Tracing Measurement can take exact profiles, radii, curves, angles, and linear dimensions of inner and outer profiles of components
  • We can take measurements with different types of probes
  • Without cutting the Part we can measure the internal groove radii and all complicated features.
  • We can take many dimensions in a single trace of a component’s profile.
  • This very advantages for layout Inspection and Prototyping parts.

CONTRACER INSPECTION SERVICE

  • Our laboratory is NABL accredited as per ISO/IEC 17025:2017.
  • We provide NABL Calibration in the field of mechanical engineering as Dimension, Pressure , Sound , Speed
  • We provide NABL Calibration in Precision Masters like ULM, CMM by using Laser Interferometer
  • We provide calibration for all the Basic Instruments and Precision Instruments and Gauges as per the Standards.
  • We provide machine tools ( CNC Machines ) Calibration by using Renishaw Laser Interferometer and Ball bar Testing.
  • We provide pressure Gauge Calibration, Tacho meter calibration, Sound level Calibration .
  • 2D height gauge, Surface plate, Slip Gauges, Caliper Check, Check master, and all dimension scope..

GEAR MEASUREMENT

  • We provide Gear Measurement by using CMM.
  • We have a High precision Scanning Head for Gear Measurement
  • We can measure gear Profile, Gear angle, Pitch etc
  • We can measure spur Gear , Helical Gear , Bevel Gear.
  • Involute gears and splines as well as splines with linear profiles can be measured. It does not matter if it is an external or internal gear, spur or helical gear. Special shapes such as conically corrected gears or beveloids as well as parallel key splines or serrated splines can also be analysed

THIRD PARTY INSPECTION SERVICE

  • We do Third party Inspection service for Components and Product evaluation.
  • We take the project and go to the Supplier end
  • We validate all measuring equipment to make sure they are calibrated
  • Then we are starting measurement as per the Engineering Drawing and Visual Inspection by Lot or Sampling method
  • We will go into the production line and control the quality in the line itself
  • Ensuring the Final dispatch part by final Inspection by sampling or lot as per customer request.
  • We will eliminate the rejected parts in the dispatched items.
  • We are supporting customer and Supplier for getting Good Quality of parts.
  • We do inspections at the customer’s site as Incoming Inspection and Supplier End as Final Inspection.